Polymar ASM Capabilities - Precision Injection Molding

Our Capabilities

Our comprehensive capabilities set us apart in the plastics molding industry. From advanced molding techniques to real-time monitoring and engineering excellence, we offer a complete suite of services to meet your plastic component needs.

Advanced Molding Techniques: Insert molding of both threaded and non-threaded inserts with close tolerance dimensional standards
Real-Time Production Monitoring: Automated tracking systems for quality control and consistency
Engineering Solutions: Innovative design approaches for complex plastic components
Tooling Expertise: Efficient mold creation, maintenance, and optimization
Post-Molding Services: Value-added finishing operations for complete component solutions

Advanced Molding Techniques

We specialize in insert molding of both threaded and non-threaded inserts, excelling in close tolerance dimensional molding and aesthetic molding standards. Our facilities are equipped to handle complex molding projects with precision and efficiency:

Insert Molding: Precise integration of metal components within plastic parts
Close Tolerance Molding: Achieving tight dimensional specifications consistently
Aesthetic Finishing: Surface quality that meets demanding visual requirements
Multi-Material Options: Solutions that combine different plastic types when needed
Complex Geometries: Ability to produce intricate shapes and features

Real-Time Monitoring

We utilize MATTEC, a real-time manufacturing execution software, interfaced with microprocessors on each injection machine. This advanced system allows us to:

Track Production: Count parts and defect combinations in real time
Maintain Standards: Store job standards for specific part and machine combinations
Quality Assurance: Monitor critical process parameters throughout production runs
Data Analysis: Review production metrics to optimize future projects
Documentation: Provide detailed production records for quality certification

This comprehensive monitoring approach guarantees consistent quality across all our production runs.

Engineering Excellence

Our engineering team continuously improves our processes through:

Advanced Design: Part designs in both 2D CAD and 3D solids, accessible in all electronic formats
Robotics Integration: Automated systems for part handling and insert placement
Process Optimization: Refined molding parameters for maximum efficiency
Material Selection: Expert guidance on resin choice for optimal performance
Problem Solving: Technical solutions for challenging molding applications

Our automation systems reduce costs, improve quality and production rates, particularly for picking molded parts or placing metal inserts with precision.

Tooling Expertise

At Polymar, we know that outstanding tooling forms the foundation of exceptional plastic molding. Our tooling programs deliver efficient and cost-effective production methods.

Efficient Tooling Programs

We guide customers through tooling programs designed for maximum efficiency and value:

Domestic Options: High-precision, fast-turn tooling for critical applications
Offshore Solutions: Cost-effective options for appropriate projects
Hybrid Approaches: Combined strategies to optimize both cost and performance
Material Selection: Mold steel recommendations based on production requirements
Design Guidance: Input on part design to maximize tooling effectiveness

Mold Construction and Storage

We subcontract mold construction and design, with all molds built to Society of the Plastics Industry (SPI) specifications. We take great care in storing customer molds, keeping them maintained and preserved when not in production.

Maintenance and Modifications

Our tool maintenance facility handles minor to intermediate repairs, saving time and expense. For new tooling, major repairs, or modifications, we partner with a network of trusted tool builders, keeping all molds in excellent working condition.

Advanced Molding Machines

CNC and closed-loop process control for part-to-part consistency
Monitoring of all molding cycle phases
Optimized material usage and process parameters
Tonnage ranges to accommodate various part sizes
Precision shot control for minimal waste

Material Handling and Temperature Control

Modern material drying equipment with dew point and air temperature monitors
Hot runner system control instruments
Mold temperature controls ranging from 50°F to 400°F
Material conveying systems for contamination prevention
Humidity-controlled material storage areas

Post-Molding Services

Beyond molding, we offer additional services to provide more complete solutions:

Sonic Welding: Joining plastic components through ultrasonic vibration
Thermal Inserting: Heat-set metal inserts for strong threaded connections
Spin-Welding: Rotational friction joining of compatible plastic parts
Light Machining: Secondary operations for specialized features
Assembly: Putting together multi-component plastic products

These value-added services allow us to deliver more complete components, simplifying your supply chain.

Why Choose Polymar

Technical Expertise: Deep knowledge of plastic materials and processing
Quality Focus: Rigorous standards and continuous monitoring
Production Flexibility: Capabilities for both low and high-volume requirements
Problem-Solving Approach: Finding solutions for challenging applications
Complete Service: From design assistance through final production

At Polymar, we combine advanced technology with skilled craftsmanship to deliver outstanding plastic molding solutions. Our commitment to quality, precision, and innovation makes us the ideal partner for all your thermoplastic molding needs.

Polymar delivers precision-molded thermoplastic components with exceptional quality and consistency. Contact us to learn how we can bring your plastic component designs to life with unmatched quality and efficiency.

Advanced Thermoplastic Manufacturing for Multiple Industries