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Quality Assurance for Thermoplastic Molding

We have built a strong reputation and proven track record for delivering industry-leading product quality. No matter the project or how tight the tolerance, we deliver precision and quality every time. Simply put, our commitment to excellence and quality separates us from our competitors. Using our Quality Assurance Laboratory and the latest in quality control processes, we exceed industry standards for a wide range of industries and clients.

Quality Systems That Actually Work

Our staff of quality assurance professionals essentially operate as your in-house representative. They have one job. Guarantee every component meets every stringent standard in the industry. This gives you the customer an additional layer of confidence when working with Polymar. 

Advanced Quality Control Measures

To meet these stringent industry standards, we incorporate several key functions in our quality systems. These include: 

Metrology: Our quality assurance team is ASQ certified in metrology. This qualification helps us guarantee accurate measurement and calibration during production. 

Statistical Process Control: We use MATTEC real-time manufacturing software to provide:

  • Capability Process Index (CPK) Data
  • X-Bar & R Charts
  • Histograms

This data driven approach maintains consistent quality and quickly identifies deviations.

Video Inspection System We run a Smartscope video inspection machine from Optical Gauging Products. This equipment gives us accurate measurements that we can repeat consistently. It makes sure your parts hit the right dimensions.

PPAP, FAI, Process Studies and Scientific Molding 

When customers or industry standards require it, we run:

  • Production Part Approval Process (PPAP)
  • First Article Inspection (FAI)
  • Process Capability Studies
  • Scientific Molding studies

These prove we can make parts that meet tough requirements every time.

Our Certifications 

Two key certifications back up our quality work:

  • UL Recognized Component Molder We're a UL Recognized Component Molder (RCM) - registration number A1437. UL checked us out and certified we can make components that meet their safety and quality rules.
  • ISO 9001:2015 Registered Polymar holds ISO 9001:2015 registration. This means we follow an international quality management system. It shows we deliver products and services that meet what customers and regulators expect.

Our Philosophy & Approach to Quality

At Polymar, quality isn't just one department's job. Our dedication to quality is showcased at every step of production. From picking materials to final checks, we meet the most stringent industry standards for quality.

Our Quality Assurance Laboratory, experienced staff, and industry certifications give customers peace of mind. You know your products will work right every time. We continuously invest into the latest quality equipment to stay ahead of industry standards.

Choose Polymar for all your thermoplastic molding needs and you get a partner who never compromises on quality.

We make precision thermoplastic parts with strict quality controls and proper certifications.